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This is a Lean Six Sigma Black Belt final project for certification.
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PRESENTATION OUTLINE
1.
Lean Six Sigma Project
Mark Lassiter, DDS
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mjtmail (tiggy)
2.
Norwood dental DMAIC
Define
Measure
Analyze
Improve
Control
Photo by
Dr PS Sahana * Kadamtala Howrah
3.
DEFINE
We need to define the process to be improved
4.
What should We Improve?
Lab Case Management?
Sterilization?
Scheduling?
Marketing?
Treatment Planning?
5.
Norwood Dental Care teams created a charter to address the problem of cancelled appointments because of the huge cost of poor quality.
6.
COPQ
7.
The goal is to improve the process to increase production and serve more patients!
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WalkingWounded
8.
Define
A charter was Developed
9.
Untitled Slide
10.
Untitled Slide
11.
Define
We reviewed the Existing Process.
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Mesq
12.
Define
Only to find their was no defined process
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giulia.forsythe
13.
Define SIPOC
S - Staff Admin Hygiene Dental Assistant
I - Dentrix Software and Schedule
P - Source input from pt, staff takes request and makes appt u
O - Appointment Scheduled
C - Staff/ Patient
14.
Measure
Now is time to id CTQs and Validate Measurements
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bcostin
15.
VOC and KANO
How do we measure what is important to the customer?
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fantastoonic
16.
Untitled Slide
17.
Measure CTQ's
Answer phones on 2nd ring
Need more than one hour to schedule appointment
Patient gets a rescheduled appointment
All appointments canceled in
Have options for contacting office
18.
Measure
Our current Process Flow Chart
Photo by
alexa fades away
19.
Measure Benchmarks
Schedule all appointments scheduled in hygiene department that are canceled in less than 24 hours
20.
Measure validate
By recording four parameters staff is able to calculate the efficacy of the current status accurately. The four parameters are as follows:
21.
Measure Key Metrics
# of appointments canceled
# of appointments canceled
Cost of lost appointments
Value of saved appointments
# of missed calls causing loss appt
22.
Measure validate
Filled Appointment, Rescheduled Patient
Filled Appointment, Did Not Reschedule
Did Not Fill Appointment, Rescheduled Patient
Did Not Fill Appointment, Did Not Reschedule
23.
Measure bottom line
A 16% unfilled appt rate
768 appts at $300
Gap of $230400!!!
300 patients not helped!!!
Photo by
eltpics
24.
Analyze
We need to dig into data
Y=f(X)
Find root cause
Validate!!
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Thiefree
25.
Analyze The 5 Whys?
#1 Why are appts not filled if cancelled
Answer: No attempt was made or attempt failed
26.
Analyze the 5 whys?
#2. Why was no attempt made or did the attempt fail?
Answer: Team members were not focused on this as a ctq
27.
Analyze the 5 whys?
#3 Why did team members not focus on this as a CTQ?
Answer: They were not trained properly
28.
Analyze the 5 whys?
#4 Why were they not trained properly?
Answer: There was no way to train them
29.
Analyze the 5 whys?
#5 Why was there no way to train them?
Final Answer: There was no PROCESS!
30.
Analyze
Fishbone diagram
31.
Analyze
Next we aim to fix it
32.
Improve
Identify, test, implement a solution
Photo by
Stuck in Customs
33.
Improve
Our team used an A3 to focus
34.
Improve
We created a process
35.
Control
Measuring and sustaining gains
Photo by
Richard Masoner / Cyclelicious
36.
Control
By June our goal was met
By July we exceeded our goal of reducing total loss of 16% to below 8%
We used a Shewart Chart to track this
37.
Control
Statistical control chart
38.
Summary of results
Cost of implementation $1000
Goal was met and exceeded in 4 months from charter launch
Over $120,000 in recouped appointments
Over 150 more patients helped
Mark Lassiter
Haiku Deck Pro User
www.norwooddentalclinic.com
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